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CharlesBleaw
17.6.2025 20:31:33
Předmět: A balancing device for crushers, fans, mulchers, augers on
Balanset-1A: Innovative Compact Balancer & Vibration Analyzer Next-generation Dynamic Balancing Solution Balanset-1A represents an advanced solution for dynamic balancing of rotors in their own bearings, manufactured by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while preserving high measurement accuracy. The system permits on-site balancing directly at the equipment's operational location without necessitating dismantling, which is essential for preventing production downtime. About the Manufacturer Vibromera OU is an Estonian company specializing in the design and production of instruments for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has representatives in Portugal. Contact Information: Official website: https://vibromera.eu/shop/2/ Technical Specifications Measurement Parameters Balanset-1A provides accurate measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree. Operating Principle The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for determining rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of corrective masses. Full Kit Package The standard Balanset-1A delivery includes: Measurement unit with USB interface - central module with embedded preamplifiers, integrators, and ADC 2 vibration sensors (accelerometers) with 4m cables (optionally 10m) Optical sensor (laser tachometer) with 50-500mm measuring distance Magnetic stand for sensor mounting Electronic scales for exact measurement of corrective masses Software for Windows 7-11 (32/64-bit) Plastic transport case Complete set of cables and documentation Operating Capabilities Vibrometer Mode Balanset-1A works as a complete vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides display of time signals and spectral analysis for equipment condition diagnostics. Balancing Mode The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function allows substantial acceleration of repeat balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method. Software The easy-to-use program interface provides step-by-step guidance through the balancing process, making the device accessible to personnel without special training. Key functions include: Automatic tolerance calculation per ISO 1940 Polar diagrams for imbalance visualization Result archiving with report generation capability Metric and imperial system support Multilingual interface (English, German, French, Polish, Russian) Usage Domains and Equipment Types Industrial Equipment Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts. Agricultural Machinery The device represents exceptional value for agriculture, where reliable operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly enables eliminating costly downtime during peak harvest periods. Specialized Equipment The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment. Benefits Over Similar Products Economic Effectiveness At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on third-party balancing specialist services reaches thousands of euros annually. Ease of Use Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specialized vibration diagnostics training. Mobility and Autonomy The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This permits balancing in outdoor conditions, at remote sites, and in difficult-access locations without additional power supply. Universal Application One device is suitable for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all typical tasks. Real Application Results Drone Propeller Balancing A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors. Shopping Center Ventilation Systems Engineers effectively balanced radial fans, achieving reduced energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months. Agricultural Equipment Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to lower fuel consumption and bearing wear. Cost and Delivery Terms Current Prices Complete Balanset-1A Kit: €1,751 OEM Kit (without case, stand, and scales): €1,561 Special Offer: €50 discount for newsletter subscribers Wholesale Discounts: up to 15% for orders of 4+ units Purchase Options Official Website: vibromera.eu (recommended) eBay: trusted sellers with 100% rating Industrial Distributors: through B2B channels Payment and Shipping Terms Payment Methods: PayPal, bank cards, bank transfer Shipping: 10-20 business days by international mail Shipping Cost: from $10 (economy) to $95 (express) Warranty: manufacturer's warranty Technical Support: included in price Summary Balanset-1A represents an perfect solution for organizations striving to implement an effective equipment balancing system without major capital expenditure. The device democratizes access to professional balancing, enabling small enterprises and service centers to provide services at the level of large industrial companies. The combination of reasonable price, ease of use, and professional functionality makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, decreased operating costs, and increased competitiveness of your business.

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